GREASE CUP FILLING SYSTEMS FOR SINGLE-POINT LUBRICATORS

Bespoke stations for bubble-free, precise refilling of reusable single-point lubricator cups.

Neubor designs and manufactures bespoke engineering solutions, specifically designed for the efficient refilling of single-point lubricator reservoirs. By moving away from single-use alternatives, which are harmful to the environment, our stations allow you to reap the economic benefits of reusable lubricators, whether battery-powered or 24 V DC. We provide the technology needed to make the refilling process cleaner, faster and 100% reliable.

Manual grease cup filling station – NEUBOR
Grease cup filling station with flowmeter and manual valve – NEUBOR

Bespoke Engineering: Custom-Fit Bases for Any Cup Geometry

We don’t manufacture “one-size-fits-all” solutions. Since lubricator cups vary in size and geometry between brands and models, the design of each station is built around your specific hardware.

  • Interchangeable Nests: We design and manufacture custom machined or 3D-printed bases that ensure a perfect, leak-proof fit for every model you use.

  • Precision Alignment: These custom fixtures ensure the refilling point is always perfectly aligned, turning a complex manual task into a simple, error-proof operation.

Scalable Performance: Choose Your Level of Automation

Our engineering adapts to your production volume. We offer four distinct levels of operational control:

Visual-Manual Station

  • Control: Fully visual/sensory; the operator manually activates a ball valve and stops the flow when the cup appears full. Ideal as a cost-effective entry point.

Gram-Display Assisted Station

  • Control: Features an integrated digital display. The operator monitors the real-time weight in grams and stops the process manually once the target is reached.

Automatic Volumetric Station with HMI

  • Control: Managed via an intuitive HMI touch screen. The system automatically executes the fill-and-stop sequence based on programmed recipes (density and volume), ensuring perfect repeatability.

Fully Autonomous High-Production Station

  • Control: Our most advanced solution with automatic cup detection and feeding. Once the part is in place, the system completes the entire cycle without operator intervention.

Beyond Filling: Engineering Purity & Reliability

A reusable lubricator is only as good as the grease inside it. Our stations go beyond simple transfer to guarantee optimal performance:

  • Bubble-Free Guarantee: Our core technology ensures that every cup is filled without internal air pockets. Air bubbles destroy the dosing accuracy of the lubricator; we eliminate them to protect your machinery.

  • Zero Cross-Contamination: If you handle different grease types, we provide dedicated, super-fast changeover kits (hoses, tubes, and custom-fit bases) for each lubricant, adhering to our “One Grease, One Equipment” philosophy for maximum purity.

  • Economic & Environmental Impact: By enabling the high-volume refilling of reusable lubricators, you significantly reduce operational costs and your company’s environmental footprint compared to single-use cartridges.

Don’t use and throw away. refill and save.

Single-use lubricators are an environmental and financial drain. Our custom refilling stations allow you to lubricate with the grease you really need. Let our engineers design your refilling system.